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Learning
Zone 1 |
Learning
Zone 2 |
Learning
Zone 3 |
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Tuesday July 26 , 2005 |
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Registration and
Pre-Conference Workshops |
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3:30 pm
- 6:00 pm
Welcome Reception |
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Wednesday July 27 , 2005 |
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6:30 am -
7:30 am Continental Breakfast in the Registration
Area and
Learning Labs |
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7:30 am - 9:00 am Short Courses |
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Unlocking The Secrets of CMMS Data by Joel
Levitt
Your CMMS may include a great amount of data but is
it telling you anything? Join maintenance expert
and noted author Joel Levitt for a 90 minute short
course designed to teach you how to use CMMS data to
measure maintenance effectiveness and to make better
management decisions. |
Benchmarking Best Practices Maintenance by
Terry Wireman
How does your maintenance compare with hundreds of
other plants? Terry Wireman, instructor,
maintenance analysts and best selling author
explains a 16 part benchmarking survey that you will
be able use in your plant upon your return. |
BOMs – A Maintenance Inventory Savings Model
by
Bob DiStefano
Only a handful of plants have complete Bill of
Materials available, which incorporated the majority
of the spare parts in their MRO inventory. The focus
of this course is on the differentiators that
separate these few pacesetters from their
competitors. |
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9:00 am – 10:00 am
Snack & Refreshment
Break in Expo Area and Learning Labs |
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10:00 am – 10:45 am
Learning Zone Sessions |
Using an Internet delivered CMMS to build a
foundation for improving equipment reliability with
improved maintenance processes and KPI’s
by Mack Parrott, PE, CMRP
Mack Parrot explores the J&L Specialty Steel case
study of a CMMS implementation with these
highlights: the CMMS was installed utilizing the
Managed Service Provider (MSP) approach to
delivering a world-class CMMS and a solid foundation
for reliability improvement was created by
implementing proven proactive maintenance
strategies. |
Improved CMMS and Asset Management Systems - Do
They Lead To Success
by Len Bradshaw
Join Australian Maintenance Journal Editor and
Maintenance instructor Len Bradshaw as he shares his
unique insights into the where the CMMS market came
from, the state of the current CMMS offerings. Len
will also cover ways users can position themselves
for greater success with maintenance information
management systems. |
Reducing the Cost of Parts Procurement and Inventory
Stores Using EAM Software
by Randy Walker
For most maintenance organizations, the quickest and
most substantial "hard dollar" returns are achieved
through the Inventory and Purchasing modules. While
the accounting of Inventory cost tracking to Work
Orders represented the initial focus of EAM/CMMS
products, the Return on Investment is dependent
upon sound Inventory Management and Purchasing
procedures. Should your organization consider
outsourcing the Inventory stores function or
maintain the process in-house? |
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11:00 am - 11:45 pm
Learning Zone Sessions |
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Application Service Provider (ASP) model for
CMMS/EAM
Hannelore Fineman
As
Internet access and network bandwidth increasingly
becomes available to the maintenance and engineering
departments, the Application Service Provider (ASP)
model for CMMS/EAM systems is becoming a very
attractive alternative for these organizations.
When considering an ASP solution, companies should
fully understand the Total Cost of Ownership (TCO)
for hosted vs. premises-based CMMS Solutions. Many
companies are unaware of the total costs involved in
implementing a CMMS system. This
presentation explains what the ASP model is and
presents a side-by-side comparison of all costs
associated with deploying a full featured hosted or
a premises-based CMMS system over a five-year
period. |
Value Driven
Maintenance®
Creating shareholder value with maintenance
Remco Jonker
"What is actually the added value of maintenance?"
is a frequently heard question in boardrooms the
world over. While there is widespread recognition
that maintenance is often critically important, only
few maintenance managers are able to answer the
question convincingly.
Value Driven Maintenance® methodology
(VDM) builds a bridge between traditional
maintenance philosophies and managing by shareholder
value. Not only does VDM simplify the boardroom
discussion, it also shows that far from being a cost
center, maintenance is actually a major economic
value within the overall business performance.
Datastream, MRO-Software and SAP Europe are
developing core functionality to support VDM
adequately. |
Inventory Management-- A Critical Component to
Your EAM Strategy by Joe Catalanotti, MRO
Software
Delivering a strategic solution to asset
management includes a well-managed
inventory capability. EAM professionals
need to know what, when, where,
how much and the value of the maintenance
inventories they use. An EAM
solution should provide material
management functionality to record all
transactions, including inventory
tracking to deliver streamlined inventory
management and decreased carrying costs.
EAM pro's deliver the right level
of inventory to meet maintenance demand.
Critical functionality like
reorder points, economic order
quantities, inventory valuation and ABC
analysis can provide the information
needed for a complete solution. In
this session, MRO Software, the EAM
industry leader will share how its
customers are maximizing their inventory
management capabilities. The
session will also cover some do's and
don'ts to implementing an inventory
management solution.
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11:45 pm - 12:15 pm |
Ask the Expert
Web Based CMMS
Discussion Group
Join Mark Parrot and Hannelore Finneman to get
in-depth answers to your questions about Web Based
CMMS |
Ask the Expert
Value Driven Maintenance
Discussion Group
Join
Remco Jonker
to get
in-depth answers to your questions about Value
Driven Maintenance |
Ask the Expert
Maintenance Inventory
Discussion Group
Join Dennis Belanger, Terry Wireman and Randy Walker
to get in-depth answers to your questions about
Maintenance Inventory |
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12:00 pm – 1:30 pm
Lunch
in Expo Area |
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1:00 pm - 1:20 pm Dessert Session |
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Track Software Presentation, sponsored by Management
Controls, Inc. |
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1:30 pm -
2:15 pm
Learning Zone Sessions |
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Key Elements To Successful CMMS Implementations
by John Clark
This presentation will evaluate CMMS systems and
some key elements that create successful
implementations including a look at the
philosophical side of maintenance and how best
practices effect the implementations.
We will also discuss how maintenance planning and
scheduling is combined with maintenance execution of
the work to form a nucleolus to achieve maintenance
KPI”s, and how the software is used to produce data
that can be used with the KPI’s to make good
business and economic decisions. This session also
explores how the “Train-to-Work” methodology plays a
vital role in the continuous success of a project.
The session will conclude with “What are the
essential steps to be taken to ensure that the CMMS
system is maintained, new and current releases are
installed, and that training is continuous and
on-going. |
Leveraging Enterprise Information to Enhance Asset
Management
by
Dave Loesch, Director of Maintenance Solutions,
Oracle Corporation
Maintenance departments must look beyond basic asset
and work management requirements to understand how
they should interoperate with the enterprise-wide
information strategy. How can production and
maintenance interact to leverage available resources
and optimize capacity? How can lease and
depreciation information affect maintenance
schedules and strategies? How does human resource
and training information extend maintenance
effectiveness? How can enterprise supply chains be
leveraged to reduce material expense without
sacrificing downtime? What does finance need from
maintenance to support governance initiatives? How
does total cost of ownership affect maintenance’s
ability to leverage new technology?
This presentation intends to describe the
trajectory of maintenance management systems
from standalone departmental applications to
critical elements of the enterprise information
architecture.
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Selecting the Right Maintenance Information System
by
Carla Fair-Wright
The old maintenance information system has gasped
from sheer exhaustion. There are no more patches or
upgrades available or perhaps the company has
decided to take the predictive maintenance route.
Whatever the reason, it is time for a new system.
The question now becomes, what makes a good
maintenance management system?
Using proven guidelines for evaluation and
selection, finding a suitable EAM/CMMS need not
become an overwhelming or difficult task. This
session explains how. |
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2:30 pm
- 3:15 pm Learning Zone Sessions |
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CMMS/EAM Functional Implementation Startup /
Re-Start by
Christopher N. Winston
For many years now, CMMS/EAM implementations have
often been at facilities that already have a
computerized system in place. That system may have
fallen into a limited use mode as resources are
further and further constrained based on economic
climate and other factors. We will also cover how
re-implementations can occur without changing the
system you have in place. The focus here will be on
what to evaluate first, and additional tools to
assist in the effort. |
Rising to the Occasion - How Gonnella Frozen
Products Uses CMMS to Optimize its Inventory
Management Practices by Ruth Olszewski CMMS data
group and Dennis Marcucci Gonnella Frozen Products
CMMS, by itself, does not guarantee optimal
inventory management practices. Gonnella Frozen
Products in Schaumburg, IL wanted to improve its
inventory management practices but did not know how
to move forward. Desire to automate inventory
management processes and to make them more efficient
existed, however, a missing link existed.
Recognizing this, Gonnella Frozen Products made a
strategic move and partnered with an outside CMMS
consulting firm to create Best Inventory Management
Practices, CMMS Training, Workflow Analysis,
Standard Operating Procedures (SOP’s) and Barcode
Implementation
Now, Gonnella Frozen Products takes full advantage
of the inventory management features of its CMMS and
has achieved reduced downtime by having available
parts on order. In addition maintenance technicians
now find parts quickly and easily. The workflow of
reordering parts has been optimized and bottlenecks
and redundant procedures eliminated. Stocked parts
are automatically reordered. Join us to learn more
about the journey! |
6 steps to selecting a
CMMS
by Jim Taylor
There are many CMMS
systems on the market, all of which promise to save
you money, time and effort. How do you decide which
one is right for you? This session outlines a series
of steps you can take to maximize the chance the
system you select will mesh with the way your
organization does business, with your maintenance
goals and needs, and with the available manpower.
The method is non-product specific and in a simple
step-by-step format. The steps include how to
perform a functional analysis and write a detailed
specification, identify and screen the vendors
against that specification, develop a short list of
vendors and decide which ones you want to see
demonstrated. You’ll see how to conduct a
demonstration so it covers what you want to see, not
what the salesman wants to show you. And finally,
how to make and validate your final selection. |
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3:15 pm – 4:00 pm
Snack & Refreshment
Break in Expo Area and Learning Labs |
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4:00 pm - 4:30
pm
CMMS-2005 Keynote - Mastering Computerized
Maintenance Excellence
by R.
Keith Mobley, CMRP
Please join
Maintenance Expert, noted Author and Plant
Services Magazine Columnist as he provides a
high level overview of Maintenance
Excellence. While there are many
definitions of maintenance excellence,
the truest measure is the ability of a plant or
facility to achieve the highest performance
levels that are possible in their unique
circumstances and to strive to get even better
each day. Keith
will inspire us to move from the
“seat-of-the-pants” management style that is
predominate in today’s maintenance
work culture
to a strategy that supports effectively
planning,
management
and execution
of essential activities in an effective,
efficient manner.
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6:00
pm
- 9:00 pm CMMS-2005
Casino
Night Sponsored by: ChevronTexaco,
MasteringMaintenance.com, RELIABILITY® Magazine and
Reliabilityweb.com |
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Thursday July 28 , 2005 |
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6:30 am -
7:30 am Continental Breakfast in the Registration
Area and
Learning Labs |
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7:30 am - 9:00 am Short Courses |
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Managing the Maintenance Information Jungle by
Joel Levitt
In this short
course, Joel leads us through the maze of
documentation required for maintenance management.
He lays out a solid strategy for managing all types
of data to ensure a smooth maintenance operation.
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Understanding Plant Maintenance Effectiveness by
Auditing SAP Application against Maintenance Best
Practices by John W. Hoke and Lorri A. Craig
The goal of any maintenance organization is to
deliver the equipment reliability targets for the
least amount of money.
This challenge will be addressed in this paper and
presentation. The design of SAP Plant Maintenance
application best practices will be discussed that
will link maintenance and reliability fundamentals
to the software application. Each of the 12 focus
areas of SAP PM Application will be discussed and
business justification cases presented. |
Maintenance Inventory and Purchasing by Terry
Wireman
Join Terry Wireman in a short course designed to
demonstrate how inventory and purchasing functions
provide a service to the maintenance function. The
discussion leads to allowing maintenance to control
its own resources, even becoming a profit center,
enhancing the maintenance effectiveness and
corporate profitability. |
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9:00 am – 10:00 am
Snack & Refreshment
Break in Expo Area and Learning Labs |
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10:00 am – 10:45 am
Learning Zone Sessions |
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Take control of work, maintenance and asset
management with a Computerized Work Management
System (CWMS)
by Roopchan Lutchman,
The CWMS must be interfaced to other business
applications (e.g. financials, process control)
where important data is required from these
applications to support the business processes
conducted in the CWMS. A structured process for
selection and implementation of the system is
critical to finding the right vendor to partner with
and the right product to enable your key business
processes. These two activities should be designed
to quickly transfer knowledge from your vendor and
CWMS expert to your staff in order to maximize
ownership and potential results from the system.
When done right, a CWMS project can yield returns on
investment in the range of 30 to 60% or more. |
EAM Versus Best of Breed CMMS
by Dave Slagle, Wabash Alloys and Scott
Hollowell
Making
the Integrated Choice in the Face of
Resistance
Your Maintenance department wants a
Third-party, Stand-alone/Interfaced
system while
your IT Department wants an
Integrated system with minimal
Licensing Cost. How do you make the
choice? Listen how Wabash Alloys and
other customers chose Enterprise
Asset Management in a head-to-head
competition with "Best of Breed"
Computerized Maintenance Management
Systems, and why they agree with the
Industry Analysts that the fully
integrated, feature-rich EAM System
should be your first software
choice.
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The Role Of CMMS In Support Of An Improvement
Initiative by Scott Franklin
The development and continuous improvement in
Computerized Maintenance Management Systems (CMMS)
in the last few years has been remarkable. However,
one has to wonder am I getting everything I need?
What is everything? What can I do with more
information, and how will it help me with all the
different maintenance initiatives I’m juggling right
now. Maintenance cannot function in a vacuum and
must rely on accurate data to make critical
decisions as well as track progress relating to any
maintenance initiative. This powerful tool needs to
be integrated, understood, and utilized to provide
data to make these decisions. One must understand
the basic structure necessary to ensure the system
is established and configured to enable this tool to
provide total functionality. |
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11:00 am - 11:45 am
Learning Zone Sessions |
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Strategies and Tactics for Achieving Results!
by
C. Paul Oberg
Major opportunities and subsequent benefits result
when there is FOCUS on selective KPI’s, FOCUS on a
tactical plan supporting the KPI’s and FOCUS on
measuring and analyzing results. Most EAM/CMMS
applications collect and present overwhelming
amounts of data but may users fail to take advantage
of key information for key assets or processes.
Join CMMS Expert C, Paul Oberg to learn strategies
and tactics for achieving results! Look for
benefits in asset reliability, labor productivity,
materials management and contractor management. |
Getting the most from SAP-Enterprise Asset
Management by Kahn Ellis SAP
SAP offers a comprehensive Enterprise Asset
Management Solution that helps companies manage
assets over their entire life cycle. Join SAP
Enterprise Asset Management expert Kahn Ellis for a
enlightening session to explore how to weave your
existing SAP modules into a comprehensive EAM
strategy. Kahn will also discuss several of the new
3rd party plug ins for improved user interface,
catalog management and reliability centered and
optimized maintenance. |
New!
Structured Problem Solving for IP Business Systems by
Terry Gierulski
Problem Solving Methods for IP Networks is intended
to provide IT personnel the requisite skills and
knowledge to examine IP network failures using a
structured analysis approach.
The learning zone session focuses on a 7 step
analysis method that allows the IT analyst to focus
on critical IT processes and the underlying failure
modes related to support hardware and software.
Exposure to multiple analysis processes (event tree,
fault tree, logic tree) that guides them through the
technique of solving problems within IP network
design and IPSEC based VPN reliability.
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11:45 am – 1:00 pm
Lunch
in Expo Area |
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12:30 pm - 12:50 pm Ice Cream Session Sponsored by
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From
Computerized Maintenance Management to Enterprise
Asset Management
by Alan Johnston MIMOSA
As a maintenance and
reliability professional why should you care about
information standards? The short answer is that
information standards provide a clear way to show
how you and your tools directly contribute to your
organizations enterprise value. This presentation
will address how information standards provide a
clear path to elevate the vendors, products, and
maintenance and reliability professional end-users
status by closing the vision gap between CMMS and
the original vision of EAM as well as addressing new
evolving needs of your organizations.
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1:00 pm -
1:45 pm
Learning Zone Sessions |
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Generating Failure Codes for CMMS Implementation
by Bill Keeter, CMRP
One of the most important parts of CMMS
implementation is the generation of failure codes
for the craftsmen to record. Picking good codes
means that you will have information that is useful
for continuous improvement activities. Picking
inadequate codes means that crafts people will soon
grow tired of carefully entering codes that are not
perceived to generate value for the organization.
In this session Bill will show you how to use
Failure Modes and Effects Analysis to generate
useful codes that will provide a path forward for
continuous improvement. You will see how good codes
can help you generate useful failure statistics so
that you can forecast future failures and develop
preventive/predictive activities that will minimize
the business impact of failures. |
Managing and
Executing Maintenance Training with the CMMS or EAM
by Ricky Smith CMRP, CPMM
The CMMS or EAM is a
powerful tool that when used properly can provide
unbelievable results but where many companies do not
know is that this tool can be used to assist in the
management and execution of skills and regulatory
training. In this session you will be provided the
tools necessary to implement a process to manage and
execute all types of training by utilizing your CMMS
or EAM. Lessons Learned will be discussed as to
what works and what does not work in this process.
In this exciting program you will be provided with
examples to take home. Plan to attend and add your
experiences to this program.
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Industrial
Lubrication and CMMS:
Eric Bevevino, ChevronTexaco Products
Company
Computerized Maintenance Management
Systems (CMMS) traditionally
concentrate on
monitoring machinery and parts
statistics; unfortunately these systems
often overlook lubricants, a critical
part of the maintenance reality.
Even though
money spent on lubricants is a small
portion of most industrial facilities’
operational budgets, the impact of a
poorly maintained lubrication program
can be financially devastating. It’s
estimated that downtime related to
preventable lubricant related failures
costs as much as $4 billion each year in North America alone. Given this reality and the ever
increasing need to boost productivity,
there needs to be a way to integrate
lubricant related maintenance data into
existing or new CMMS systems. In this
session, we will discuss the options,
need, benefits and logistics associated
with integrating lubrication data into a
CMMS as well as the potential
consequences of not doing so.
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2:00 pm
- 2:45 pm Learning Zone Sessions |
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Smart training: Implementation touch points pave
the way for effective CMMS training by
Rod Smith
CMMS software implementations are a critical
business event. Your CMMS investment will directly
impact the daily life of your entire user
population, not to mention your bottom line.
Training is a task that should occur early and often
– from product selection, through implementation,
followed by ongoing continuous improvement. But,
take heart, it’s not as bearish as it sounds. By
leveraging the deliverables produced throughout your
CMMS selection and implementation, you can supply
tailor-made and cost-effective employee training –
exactly when it’s needed. |
Making Your Existing CMMS Successful – Get the
Return On Investment Originally Promised by
Sandra DiMatteo
If you are looking for a way to make your existing
CMMS successful, consider this fact: there is
virtually no way to create a compelling Return on
Investment (ROI) by just replacing your existing
CMMS. No matter how hard it is to use your legacy
CMMS, the financial benefits you would gain from
replacing it do not outweigh the tremendous cost of
implementing a new CMMS. So if you’re saddled with a
legacy CMMS, how do you move your maintenance
department forward, equipping them with systems that
truly support their changing needs? The answer is;
you address the biggest problem first. |
Computerized Asset Management for Public Works
Departments: A Proactive Approach to Preventative
Maintenance by
Bill Manson
Effective asset management is an important component
of preventing such disasters but for many agencies,
asset management is a time consuming and inefficient
task. Computerized systems provide an automated
solution for asset management and can help agencies
take a more strategic, proactive approach to
preventative maintenance and asset maintenance.
This presentation will present an overview of how
Asset Management can help public works agencies.
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